The Himalayas
Arya Haria
Lucky to be here. Excited to keep going.
ENGINEER · ROBOTICIST · ADVENTURER
CURIOUS ABOUT PLACES, PEOPLE AND HOW THINGS WORK
The Trail
Currently
Teaching a humanoid robot to carry shopping bags, and building Beni, a budget wheel-legged robot.
In progress - Working on RoboParty's Roboto Origin, an open-source humanoid
- Simulating it in MuJoCo before anything moves for real
- Training it to pick up and place shopping bags
- Lesson so far: the supply chain for robot parts is way more broken than you'd think
The journey so far
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Zipline Mechatronics Intern · Avionics Test Engineering Made the air-data sensors on delivery drones prove themselves.
- Owned Angle of Attack and Pitot Tube sensors through development, DVP&R and production testing
- Planned test campaigns; wrote Python test apps and Streamlit dashboards; designed fixtures
- Built a company-wide hardware test setup: 4 hours → 15 minutes
Zipline Cyclic temperature and humidity testing Corrosion testing IPX7 water testing Example of a test cart I built Worked with contract manufacturers -
Contoro Robotics Robotics Intern · NPI Got a box-sorting robot doing its job 80% faster.
- Owned hardware, software and electrical for next-gen box-sorting robots
- Built and tested computer vision algorithms on Raspberry Pi with Python
- Cut task time 80% while using less compute
Box-sorting conveyor Robotic box-handling cell -
Tesla Mechanical Design Intern · Midwest Manufacturing Automation Designed automated manufacturing lines down to the last bolt.
- SolidWorks CAD and FEA on assemblies with 1,000+ parts
- Commissioned $300K+ in machined parts and components
- Standardized in-house sheet metal parts: 85% cheaper than outside sourcing
Tesla Custom wireway Wireway feet Operator station Clamp arm Locating pin Line-wide pneumatics Cart tugger connector -
Tesla Equipment Engineering Intern · Sustaining, Gigafactory New York Built an inspection station that saves $200K of scrap a year.
- Took a new line station from concept to production for under $15K
- Upgraded tools on 4 stations with Atlas Copco: $165K less scrap
- Jigs, extrusion carts and 3D-printed fixtures, working across 8 teams
Inspection system Vision sensor Atlas Copco tooling Extrusion tool stand Crane-ready extrusion cart 3D-printed shop signs First Cybertruck in NY -
Kohler Co. Product Engineering Co-op · Advanced Development Named inventor on a patent for a low-water toilet. (Yes, that Kohler. Yes, a toilet patent.)
- Developed a modular system across 30+ iterations
- Prototyped in the model shop: 3D printing, CNC, Arduino, power tools
- Presented to the Kitchen & Bath division president
Kohler, Wisconsin -
Siebel Center for Design Lab Technician · UIUC Maker Shop Kept a campus machine shop running and safe.
- Ran and troubleshot waterjets, CNC routers, laser cutters, 3D printers (FDM and SLA) and woodworking tools
- Gave tool and safety training to students and guests
- Helped people use the shop's spaces and equipment the right way
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GreenAge Materials Additive Manufacturing Intern 3D printing rare-earth magnets from waste.
- Explored 3D printing NdFeB magnets for complex shapes that stay strong at high temperatures
- Startup recycling waste into rare-earth magnets, controlling the supply chain from raw material to finished part
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Text and Clicks Social Media Marketing Assistant Wrote about CAD, CAM and NDT for a learning and development firm.
- Blog posts on CAD, CAM and NDT
- Managed the WordPress site
- Social media designed in Canva
Summits
Things I designed, built, broke, and rebuilt.
2nd place ▶ LIVE
RoboJake A basketball robot that finds the hoop on its own. - Navigates the court, detects IR targets and shoots by itself
- Servo, time-of-flight and IR sensing
1st place ▶ LIVE
Sandia Vision Inspection Automated part inspection inside a 6-inch cube. - Captures images from 5+ axes
- Senior design project for Sandia National Labs
6 of 28 finished ▶ LIVE
Angel A wall-climbing robot with no microcontroller. - Purely mechanical: 4-bar linkages do all the work
- Climbs and crosses between two parallel walls
- Built in 8 weeks
- Motion planning for a robot arm moving parts between stations
- Obstacle detection and motion planning
- Raced a competition obstacle course
▶ LIVE
UR5e Inverse Kinematics IK solvers for a 6-DOF arm, from scratch. - Implemented and simulated IK like the MoveIt OMPL library
- Calibration, registration and optimization
- Private-seller buy, repairs done by hand
- Most hands-on engineering I've done
- Cooperative 3D printing plus hybrid manufacturing
- UR5e arm turned into a conformal FDM printer
- Lifts a 1 kg payload up and down with a pulley
- Brake block holds it in neutral
- Gears, cams and linkages hidden inside the ship's theme
▶ LIVE
Rube Goldberg Machine Ten steps to switch off a light. - Airborne step, elastics, linkages and a 3-second window
- Design of Experiments to predict every step
- Graph model with Dijkstra and betweenness centrality
- Team of 4, Data Structures class
1st place - University sustainability competition
- Target: land within a 1 m radius
- Team of 3
- Designed the experiment with constant airflow
- Validated cooling curves for 3 materials
- Nanoborne makes ESN, a nanoparticle-based fluid that controls flow underground
- Sourced suppliers and contract manufacturers to scale US production
- Ran chemical quality experiments
Origins
Degrees, plus the campus jobs and teams that came with them.
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UT Austin MS Mechanical Engineering · Dynamic Systems & Controls · Robotics Certificate Robotics, controls, and robots that 3D print together.
- Graduate Researcher, SIDI LabSwarm manufacturing with cooperative 3D printing; a UR5e on ROS2 + MoveIt2 turned into a conformal FDM printer; LLMs for automated assembly
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UIUC BS Mechanical Engineering · Minor in Computer Science · James Scholar & Dean's List Where it started: four years of shop time and side quests.
- Research Assistant, Mechanical EngineeringHelped Prof. Leon Liebenberg write his textbook
- Course Assistant, TAM 210/211 StaticsDiscussion sections, office hours, the online forum
- Lab Technician, Siebel Center for DesignWaterjets, CNC, 3D printers, woodworking; tool and safety training
- External Marketing Director, Engineering Open HouseMarketing for the nation's largest student-run event, 20K+ visitors
- Drivetrain, Illini Formula ElectricUpright optimized in Altair Inspire for DMLS printing; brake bias, planet pins, FEA
- Event Staff, State Farm CenterCustomer service at campus events
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TU Munich Study Abroad A semester of engineering in Germany, and my first real taste of travelling solo.
- Study abroad + solo travelStudied in Munich and travelled between classes, a lot of it solo
Gear List
VibecoderSolidWorks CAD + FEASiemens NXFusion 360CreoOnshapeROS2MoveIt2PythonC++MATLABGD&TDFM / DFADOE3D printing (SLA/FDM)CNCWaterjetLaser cuttingTest fixturesStreamlit
Signal

aryaharia05@gmail.com